STEMCO, a division of senasys
1/2″ Automatic Reset Snap Disc Thermostats
Our 1/2″ automatic reset snap disc thermostats use a bi-metal 1/2″ disc for snap action, positive & instantaneous opening or closing of electric circuits. The 1/2″ auto reset snap disc thermostats have a smaller footprint allowing for a lower cost than our other automatic reset thermostats.
The 1/2″ auto reset thermostat can be specified for heating applications where the contacts break on temperature rise, or for cooling applicants where the contacts break on temperature fall.
We offer two different styles of of 1/2″ auto reset thermostats:
- Phenolic body (430 series) with a temperature range of 35°F to 350°F.
- Ceramic body (T24 series) for high temperature applications beyond 350°F.
CUSTOM OPTIONS
Designed & manufactured to meet requirements of original equipment manufacturers worldwide.
HIGH QUALITY
Senasys products are 100% tested before they leave our facilities.
CERTIFIED
Senasys products are UL/cUL Recognized.
MADE IN U.S.A.
Snap disc thermostats are designed & manufactured in Eau Claire, WI U.S.A.
Senasys 430 series thermostats use a 1/2” bi-metal disc for snap action, positive and instantaneous opening or closing of electric circuits.
The 430 thermostat can be specified for heating applications where the contacts break on temperature rise or for cooling applications where the contacts break on temperature fall.
Since the bi-metal disc used in the 430 series is thermally and electrically insulated from the current carrying parts of the thermostat, the disc reacts to the temperature of the controlled device or medium surrounding disc. This feature, plus positive and instantaneous action of disc, eliminates chattering, false cycling and electrical interference with radio and television reception.
Long life is assured with wiping contacts. The standard unit is available with an exposed or enclosed disc. A manual reset version is available. Refer to type 432.
FEATURES
- 1/2″ Bi-Metal Snap Action Disc
- Automatic Reset
- Breaks on Temperature Rise or Fall
- Units Available For Limit And Control Applications
- Accurate Air And Surface Temperature Regulation
- Single-pole, single-throw (SPST)
- Rated up to 15 Amps @ 120VAC, 100,000+ cycle life
- Manufactured to individual temperature specifications within 0°F to 350°F (-18 to 176°C)
- 15°F to 100°F (-9°C to 37°C) Differential Temperature Range
- Temperature calibrations are preset, and all units are subject to 100% mechanical and thermal inspection.
- Available with an enclosed or exposed disc, for faster reaction.
- Multiple mounting options such as pipe mounts & stud mounts
- Multiple terminal configurations
- UL/cUL Listed
- Made in U.S.A.
The temperature range determines when the thermal switch will close, or engage the electrical circuit, and when it will automatically reset, or open. Many temperature ranges are available, or we can easily design a custom temperature range to suit your application.
If you require a hotter temperature of 350°F-450°F , our ceramic style 1/2″ thermostat switches (T24 series) will be best for your application. Learn more here.
Spacings of at least 1/8″ through air & 1/4″ over surface of insulating material are maintained between bare live parts & normally grounded parts, when installed with insulated mounting bracket. The thermostat without the insulated mounting bracket has a spacing of at least 1/16″ through air & over surface from bare live parts to normally grounded parts. Spacings of 1/32″ through air & 1/16″ over surface of insulating material are maintained between bare live parts of the same polarity of the different switch pole components except at contacts.
For a more economical solution, Senasys has built relationships with overseas suppliers to provide our customers thermostats at a lower cost, with the same high quality as our snap disc thermostats built in the U.S.A. Additionally, this has allowed us to expand our catalog offering to meet other application requirements, including:
- Ratings up to 25A@277VAC
- -20°F to 480°F (-30°C to 250°C) Temperature Range
- TUV Listed
Contact us for more information.
Mounting Options
With snap discs, different applications will require a different snap disc mounting style. Temperature switches can be installed in a variety of environments, and the right mounting bracket is needed to make sure that the switch is able to perform accurately. Even if a switch functions at the right temperature, the wrong bracket can cause it switch at the wrong time or even not switch at all. See a variety of available mounting options below, or click here to learn more.
Senasys offers a variety of custom brackets such as pipe (tube) and stud mounts.
If you need a style that isn’t shown here, contact us! We offer custom bracket options as well.
Select from a variety of mounting options, including pipe and stud mounts.
Terminal Options
Our 430 series is available with a variety of terminal options. Our standard terminals are 1/4″ Quick Connect Terminals.
A variety of terminal bends & orientations are also available. Our standard terminal bends are 0°, 45° or 90°.
Our standard 430 units terminal orientation is 90° as shown. We offer other common orientations available such as 45° and 0°. Please consult factory for more information.
We also offer a variety of custom terminal options such as blade and fork, and other orientations and bends that aren’t shown. If you have a requirement that is not shown here, please consult factory.
Learn more about our terminal options available here.
For other custom options, please contact us.
Standard Temperature Options
Below are our standard temperature ranges, tolerances and differentials for our 430 Series. Although we can provide tighter tolerances and differentials, along with special testing to meet application requirements. Please consult factory for more information.
The “differential” is the number of degrees between the nominal open and nominal close. For example: A thermostat calibrated to open at 170°F ± 9°F has a 40°F temperature differential.
Our standard units use are enclosed. Exposed disc options are available to meet a faster response time. Please consult factory.
Disc Number
Temperature
012
Close 45°F ±5°F Open 34°F ±5°F
013
Close: 60°F ±5° Open: 50°F ±5°
047
Close 85°F ± 5°F Open 70°F ± 6°F
016
Close: 100°F ±5°F Open: 85°F ±5°F
042
Close 125°F ± 7°F Open 105°F ± 7°F
021
Close: 150°F ±5°F Open: 135°F ±5°F
008
Close: 175°F ±5°F Open: 160°F ±5°F
065
Close: 180°F ±5°F Open: 160°F ±5°F
025
Close: 190°F ±5°F Open: 175°F ±5°F
026
Close: 200°F ±5°F Open: 185°F ±5°F
027
Close: 220°F ±5°F Open: 200°F ±5°F
028
Close: 250°F ±5°F Open: 230°F ±5°F
Disc Number
Temperature
527
Open 45°F ± 5°F Close 34°F ± 6°F
558
Open: 60°F ±5°F Close: 45°F ±5°F
636
Open: 75°F ±5°F Close: 60°F ±7°F
533
Open 100°F ± 5°F Close 85°F ± 5°F
610
Open 125°F ± 5°F Close 105°F ±5°F
538
Open: 150°F ±5°F Close: 135°F ±5°F
540
Open: 170°F ±7°F Close: 155°F ±7°F
578
Open 180°F ± 5°F Close 155°F ± 5°F
588
Open 190°F ± 5°F Close 170°F ± 7°F
543
Open: 200°F ±5°F Close: 185°F ± 7°F
665
Open: 220°F ±5°F Close: 190°F ±8°F
545
Open: 250°F ±5°F Close: 230°F ±7°F
Common Applications
Our 1/2″ automatic reset snap disc thermostats are found in a variety of applications. Choose a category below to learn more.
Frequently Asked Questions
YOU’RE QUESTIONS, ANSWERED.
Our snap disc thermostats are created with bimetal discs in them that react to temperature changes (rise or fall) and ‘snap’ causing the circuit to open or close. We form our discs from one of three bimetal compositions. Click here to learn more.
Senasys tests our snap disc thermostats through air, fluid, hot plate and other testing standards. Learn more about our quality inspection here.
For small quantities, we can build anything from 0°F to 350°F. Contact us for higher temperatures.
For these types of switches 10ºF is about the smallest range they can maintain cost effectively and consistently.
For complex systems actual testing is usually pretty important. We support this process by making it easy to test multiple package styles and disc temps in sequence or all at once just give us a call. Learn more about temperature differentials here.
Yes! Senasys can cross reference most Thermodisc and other manufacturers on the market today with our extensive catalog. Send us more details such as drawing, part number and/or description for quote.
We have the ability to produce most metal component parts in house, and have an extensive supplier catalog that allows us to meet most application requirements. Contact us with your specifications.
One of the standout characteristics of an exposed cap is its’ use of a black exposed disc. This disc serves as a crucial element in sensing temperature fluctuations swiftly, enabling the switch to respond rapidly to environmental changes. This quick thermal response is especially important in applications where precise temperature control is paramount, such as in thermostats, industrial control systems, and appliances. The exposed caps are available for all non-epoxied snap disc thermostats within the Senasys catalog.
For more information on exposed snap disc caps, click here.
One of the key advantages of gold contacts is their significantly lower contact resistance when compared to high-current silver contacts. This low resistance translates into improved electrical conductivity, allowing for smoother and more reliable signal transmission. This is especially important in applications where even the slightest interruption or distortion in the signal could lead to critical errors or malfunctions.
For more information on when gold contacts should be used, click here.
When it comes to temperature monitoring, precision is key. The standard flange mount plays a vital role in achieving this precision by minimizing the distance between the sensor and the area being measured. This reduced gap ensures that temperature fluctuations are detected and recorded with remarkable accuracy, making it an indispensable tool in industries where temperature control is critical.
For more information on flange mounted snap disc thermostats, click here.
Continuity! Whether you have a hot or cold temperature thermostat, this test is easy and one of the first things we ask customers. Learn how to do so here.
Our standard tolerance is between 5°F to 10°F, but tighter tolerance options are available. We also offer a min/max type. Click here to learn more, or contact us with your requirements.
The location of the temperature switch inside your heating element should be well thought through. Temperature will change in various locations within the system depending on the heating element location. The further you distance from the heating element, the lower the temperature. Where a temperature switch is located will determine how accurate it can measure and control the system. Senasys typically recommends with all of our temperature switches the closer you can get to the heating element the better for the most accurate reading and fastest response time.
Cross Reference
We are certain of our position at the top so we’re comparing our product with other top products in the marketplace today.
Find further details by visiting this link.
BRANDS
STEMCO
430 Series
THERMODISC
36T Series
SELCO
CA/OA Series
Other Chinese Suppliers
KSD Series
1/2″ Bi-Metal Disc
Opens or Closes on Temp Rise
Automatic Reset
Normally Open, or Normally closed
Fixed Temperature Options 0°F to 450°F
±5°F Temperature Tolerance
Single Pole, Single Throw
SPST
15 Amps @ 120VAC
+100,000 cycles
Variety of Mounting Brackets
Variety of Terminal Options
UL Listed
Made in U.S.A.
Configure A Thermostat
Follow the below nomenclature guide to determine the 1/2″ automatic reset thermostat to meet your application requirements.
Other custom options such as bracket, pipe mount, terminals and more available. Contact our technical support team with your application requirements for quote.
Request A Quote
Complete the form below with your application information, and a product specialist with follow up with you in 1-2 business days.